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    Home/Products/Repair Mortars & Dry Mixes/ROOFCRETE ARRepair Mortars & Dry Mixes

    ROOFCRETE AR

    Repair Mortars & Dry Mixes

    48 N/mm² @ 28 Days
    Fibre Reinforced
    NIL Chloride
    Pre-Packed Precision
    Repair Mortars & Dry Mixes

    ROOFCRETE AR

    • Concrete spalling repair
    • Cracked RCC column repair
    • Beam and slab repairs
    • Bridge and flyover restoration

    ROOFCRETE AR is a two-component, pre-packed, high-build polymer-modified structural reinstatement mortar. Part 1 (polymer liquid) is mixed with Part 2 (fibre-reinforced powder) at the exact factory-set ratio — no site batching, no dosage errors. Achieves 13 N/mm² compressive strength at 1 day, 48 N/mm² at 28 days and 9 N/mm² flexural strength. NIL chloride, NIL carbonation and 0.40% water absorption make it fully reinforcement-safe. For structural repair depths of 6–100 mm on columns, beams, slabs and spalled concrete.

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    Specifications

    TypeTwo-Component Pre-Packed Polymer Modified Mortar
    ComponentsPart 1 Polymer Liquid + Part 2 Fibre-Reinforced Powder
    Compressive Strength (1 day)13 N/mm²
    Compressive Strength (28 day)48 N/mm²
    Flexural Strength9 N/mm²
    Water Absorption0.40%
    Chloride DiffusionNIL
    CarbonationNIL
    Repair Depth per Layer6–100 mm
    Coverage1.30 m² @ 10 mm per 25 kg pack
    Packing25 Kg pre-packed unit (Part 1 + Part 2)
    Shelf Life6 months in sealed pack — dry storage

    Figures are controlled laboratory results. Actual site performance varies with substrate, temperature, humidity, application method and workmanship — please confirm the current product datasheet before specification.

    Where to use ROOFCRETE AR: structural repair mortar for columns, beams and slabs

    ROOFCRETE AR is a structural repair mortar supplied as a two-component, pre-packed, high-build system. Part 1, a polymer liquid, is mixed with Part 2, a fibre-reinforced powder, at the factory-set ratio, so there is no site batching. This polymer modified repair mortar is trowelled into a tacky bond coat to rebuild columns, beams, slabs and spalled concrete.

    • Structural Column Reinstatement

      Rebuilds column sections in layers of 6–100 mm.

    • Beam & Slab Repairs

      Trowelled into a tacky bond coat and compacted firmly.

    • Spalled Concrete Rehabilitation

      Replaces broken-out concrete after the steel is cleaned and primed.

    • Bridge & Flyover Restoration

      High-build mortar reaching 48 N/mm² at 28 days.

    • Marine & Coastal Structures

      NIL chloride diffusion keeps the repair safe for reinforcement.

    • Industrial Plant Repairs

      Pre-packed unit avoids site batching and dosage errors.

    For concrete spalling repair, this fibre reinforced repair mortar reaches 13 N/mm² compressive strength at 1 day and 48 N/mm² at 28 days, with 9 N/mm² flexural strength. Water absorption is 0.40%, and chloride diffusion and carbonation are NIL. One 25 kg pack covers 1.30 m² at 10 mm. Shelf life is 6 months in a sealed pack. Mix for 3–4 minutes with a slow-speed drill paddle, and moisture-cure for a minimum of 7 days.

    Armstrong Chemicals supplies ROOFCRETE AR to sites across Telangana, Andhra Pradesh, Karnataka, Kerala and Tamil Nadu, including Hyderabad, Vijayawada, Bengaluru, Kochi and Chennai.

    Why ROOFCRETE AR works

    • Factory-set mixing ratio

      The polymer liquid and powder are factory-metered, which removes the batch-to-batch dosage variation of site-mixed mortar.

    • Fibre-reinforced powder

      Part 2 is a fibre-reinforced powder, and the mortar reaches 9 N/mm² flexural strength for structural reinstatement work.

    • NIL chloride and carbonation

      NIL chloride diffusion, NIL carbonation and 0.40% water absorption make the repair safe for the reinforcement inside.

    Pre-Packed Two-Component · Structural Grade

    Pre-Packed Precision for Structural Concrete Repair.

    48 N/mm² at 28 days, NIL chloride, NIL carbonation — a factory-proportioned Part I liquid and Part II powder for reliable, error-free site execution.

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    Site-Batch Repair Mortar Fails on Ratio

    Weighing polymer, cement and sand on site — under monsoon or dust — introduces dosage variance. Under-dosed polymer means brittle repair; over-dosed means slump. Batch-to-batch quality drifts.

    The ROOFCRETE AR Advantage

    Part I and Part II are factory-proportioned. Add water, pour Part I, then Part II — mix. Every batch delivers the same 48 N/mm² regardless of who mixes it. 25 kg pack ≈ 1.30 m² at 10mm.

    Structural Repair Performance

    48 N/mm² at 28 Days

    13 N/mm² compressive strength in the first day; 48 N/mm² and 9 N/mm² flexural at 28 days — structural-grade repair performance.

    Pre-Packed — No Batch Errors

    Factory-proportioned Part I and Part II at the optimum polymer-to-powder ratio — eliminating the risk of under- or over-dosing on site.

    NIL Chloride · NIL Carbonation

    NIL chloride ion diffusion and NIL carbonation effect — both confirmed by test — protecting existing and new reinforcement from corrosion.

    6mm to 100mm — All Repair Depths

    Vertical 6–100mm, horizontal to 40mm (100mm multi-layer), and mass applications to 100mm — one system across all repair depths.

    Structural Reinstatement Mortar

    Repair That Meets the Structural Spec.

    Pre-packed polymer modified mortar for RCC repair, retaining structures and water-tank rehabilitation.

    Structural Grade — 48 N/mm²

    13 N/mm² @ 1 day; 48 N/mm² compressive and 9 N/mm² flexural at 28 days — full structural repair performance for RCC columns, beams and slabs.

    Factory Proportioned

    Part I (polymer liquid, 1 kg) and Part II (modified powder, 24 kg) shipped as a matched pair — no site weighing of polymer, no batch variance.

    NIL Chloride · 0.40% Water Absorption

    NIL chloride ion diffusion, NIL carbonation and 0.40% water absorption (BS 1881:1970) — protective for existing and new reinforcement.

    6–100mm Repair Depth

    Vertical 6–25mm (100mm in pockets); horizontal to 40mm (100mm in 2–3 layers); mass applications above 50mm with graded aggregates.

    Two-ComponentFactory Proportioned48 N/mm² @ 28 DaysNIL ChlorideNIL Carbonation6–100mm Depth6-Month Shelf LifePart I: 1–225 Kg · Part II: 24 Kg
    STRENGTH
    48 N/mm²
    Compressive strength at 28 days · 13 N/mm² at 1 day
    DEPTH
    6–100 mm
    Repair depth per layer · pre-packed 25 kg unit
    SHELF
    6 Months
    Shelf life — use fresh stock for structural work

    How to Use

    1

    Break out all deteriorated concrete to expose sound substrate — minimum 6 mm, up to 100 mm per layer

    2

    Mechanically clean exposed reinforcement to Sa 2.5 / St 3 and coat with ALSTRONG AC anti-corrosive primer

    3

    Saturate the substrate with clean water (SSD condition) and apply ROOFBOND SBR bonding slurry

    4

    Empty Part 1 (polymer liquid) into a clean mixing container; add Part 2 (powder) gradually while mixing

    5

    Mix for 3–4 minutes with a slow-speed drill paddle to a smooth, lump-free mortar

    6

    Apply by trowel into the tacky bond coat; compact firmly and finish to the required profile

    7

    For depths > 50 mm, apply in successive layers with a bond coat between passes

    8

    Moisture-cure for a minimum of 7 days by wet hessian or fine mist spray

    Applicable Areas

    Structural Column ReinstatementBeam & Slab RepairsSpalled Concrete RehabilitationBridge & Flyover RestorationMarine & Coastal StructuresIndustrial Plant Repairs

    Product Brochure

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    Download Technical Datasheet

    Full specifications, application systems, layering guides, and coverage tables.

    Frequently Asked Questions

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